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IPS-TR2460 IDEALPLUSING 2KW 36V 60A Liquid cooling on board battery charger for bus commercial truck
Model: IPS-TR2460 ① Rated output power: 2KW ② Input voltage range: 220VAC ③ Rated output voltage: 24VDC ④ Output voltage range: 0-36VDC ⑤ Output current range: 60A ⑥ Connector: Cables/connectors ⑦ IP Rating: IP67 ⑧ Efficiency: 94% ⑨ Size: 277*151*99(MM)

PRODUCT INTRODUCTION

This series on-board charger is a high-power density and high-efficiency charger specially developed for new lithium-ion pure electric logistics vehicles, buses, construction machinery and other new energy vehicles. It is designed and developed with modular, standardized and universal design ideas. The charger supports three-phase AC input, and the DC output voltage is adjustable in the full range.

The product is designed with full digital control technology, with flexible and intelligent control, good protection characteristics and strong system robustness. It has its own microprocessor to communicate with the monitoring unit, and the internal parameters can be set or adjusted by the superior monitoring unit through the CAN interface.

It has multiple protection functions such as input over-voltage and under-voltage protection, output over-current protection, output over-voltage protection, output short-circuit protection, and over-temperature protection.

 

KEY SPECIFICATIONS

Model

Rated output voltage

Output voltage range

Output current

Input voltage 

Rated output power

IPS-TR2460

24V

0-36VDC

60A

220VAC

2KW

 

ELECTRICAL CHARACTERISTICS

MODEL

IPS-TR2460

On-board power supply type

Water-cooled on-board charger assembly

Input characteristics

Rated input voltage

380VAC three-phase five-wire system (neutral line must be reliably connected)

When inputting 220V single-phase electricity, the output power is 6.6KW

Input voltage range

220VAC

Rated input voltage frequency

50Hz

Input frequency range

45~65Hz

Start-up inrush current

≤32A

Input power factor

≥0.99(@380Vin, Pomax)

Output characteristics

Rated output power

2KW

Output voltage range

0-36VDC

Output current

60A

Voltage stabilization accuracy

±1%

Steady flow accuracy

±0.5A(Io≤10A)&≤±5%(Io>10A)

Voltage ripple factor

≤1%

Output response time

≤200mS

Protection features

Over-voltage and under-voltage protection

The input over-voltage or under-voltage shutdown can be self-recovered, and the output over-voltage or under-voltage shutdown can be self-recovered.

Output reverse connection and short circuit protection

Shutdown when output is short-circuited or reverse connected, self-recovery

Over temperature protection

When the heat sink temperature is higher than 75℃, the output power is reduced. When the temperature is higher than 95℃, the circuit is disconnected. The charger resumes output when the charging temperature returns to below 85℃.

Environmental conditions

Working temperature

Water cooling system liquid temperature ≤ 65℃

storage temperature

-40~95℃

humidity

5%~95%

IP Rating

IP67

Cooling function

Liquid Cooling

Communication function

CAN bus control

Charging function

Receiving charging command can charge normally; without command, the charger is in standby state

Safety and reliability

Insulation resistance

Primary side - secondary side ≥50MΩ

Harmonic current

Meet the requirements of 6.7.3.1 in GB17625.1-2003

Vibration resistance

After the X, Y, and Z direction sweep frequency vibration test, the parts were not damaged and the fasteners were not loose.

Impact resistance

Refer to the requirements of 6.5 in GB/T15139-1994

Industrial solvent resistance

Metal parts have good anti-corrosion layer

Anti-salt spray performance

See GB/T 2423.17

Durability

Not less than GB/T 24347-2009

EMC characteristics

Electromagnetic immunity

Meet the requirements of 11.3.1 in GB/T 18487.3

Electromagnetic disturbance

Meet the requirements of 11.3.2 in GB/T 18487.3


ELECTRICAL CONNECTION DIAGRAM:

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